Ikhwalithi yobuchwepheshe bokubumba izothinta ngokuqondile ukulungiswa kokusebenza kwama-bearings.Ngakho-ke, abantu abaningi banemibuzo eminingi mayelana nokuzala ubuchwepheshe bokubumba.Isibonelo, yiziphi izinkinga ngobuchwepheshe bokubumba wama-bearings amancane naphakathi?Uyini umthelela wokubumba ikhwalithi ekusebenzeni kokuthwala?Yiziphi izici ezibonakala ekuthuthukisweni kobuchwepheshe be-bearing forging?Ake sikunikeze impendulo enemininingwane.

Izinkinga zamanje kubuchwepheshe bokwenza ama-bearings amancane naphakathi nendawo ikakhulukazi zihlanganisa:

(1) Ngenxa yethonya lesikhathi eside lemboni yokucabanga “yokuthembela emakhazeni nasekushiseni kancane,” izinga lamasiko labasebenzi embonini yokuzenzela ngokuvamile liphansi: kuhambisana nezimo ezimbi zokusebenza nendawo yokusebenza, bacabanga ukuthi uma nje benamandla, ababoni ukuthi ukuqamba kuyinqubo ekhethekile.Izinga layo linomthelela omkhulu ekuthwaleni ukuphila.

(2) Izinga lamabhizinisi abambe iqhaza ekukhiqizeni izinto ngokujwayelekile lincane, futhi izinga lobuchwepheshe bokubumba alilingani, futhi amabhizinisi amaningi amancane naphakathi nendawo asesesigabeni sokulawula ukukhohlisa.

(3) Izinkampani zokuqamba ngokuvamile zithuthukise indlela yokushisisa futhi zamukela ukufudumeza kwe-intermediate frequency induction, kodwa zahlala kuphela esigabeni sokushisisa kuphela izinti zensimbi.Abazange bakubone ukubaluleka kwekhwalithi yokushisisa, futhi imboni yayingenayo imboni yokuqanjwa kwe-intermediate frequency induction.Ukucaciswa kobuchwepheshe, kunengozi enkulu yekhwalithi.

(4) Imishini yokucubungula ngokuvamile isebenzisa uxhumano lwe-press: ukusebenza ngesandla, izici zomuntu zinethonya elikhulu, ukungaguquguquki kwekhwalithi embi, njengokubumba nokugoqa, ukuhlakazeka kosayizi, ukungabi khona kwezinto ezibonakalayo, ukushisa ngokweqile, ukushisa ngokweqile, ukuqhekeka okumanzi, njll.

(5) Ngenxa yesimo esinzima sokusebenza sokubumba nokucubungula, abantu abasha abazimisele ukuzibandakanya kukho.Ubunzima bokuqasha buyinkinga evamile embonini.Amabhizinisi okwakha anzima kakhulu, okubeka inselele enkulu ekukhiqizeni i-automation kanye nokuthuthukiswa kolwazi.

(6) Ukusebenza kahle kokukhiqiza kuphansi, izindleko zokucubungula ziphezulu, ibhizinisi lisesimisweni sezinto eziphilayo esisezingeni eliphansi, futhi indawo yokuhlala iyawohloka.

Iyini imiphumela yekhwalithi yokuqamba ekusebenzeni kokuthwala?

(1) I-Carbide yenethiwekhi, usayizi wokusanhlamvu kanye nokulandelana kwe-forgings: kuthinta impilo yokukhathala kokuthwala.

(2) Ukwenza imifantu, ukushisa ngokweqile, kanye nokushiswa ngokweqile: kuthinta kakhulu ukwethembeka kwe-athikili.

(3) Usayizi wokubumba nokunemba kwejiyomethri: kuthinta i-automation ye-turning processing kanye nokusetshenziswa kwempahla.

(4) Ukusebenza kahle kokukhiqiza kanye ne-automation: Kuthinta izindleko zokukhiqiza kanye nokuvumelana kwekhwalithi ye-forgings.

Yiziphi izici ezibonakala ekuthuthukisweni kobuchwepheshe be-bearing forging?Lokhu kubonakala ikakhulukazi ezicini ezimbili.

enye iwukuthuthukiswa kobuchwepheshe bezinto ezibonakalayo, kanti enye iwukuguqulwa kokuzenzela okuzenzakalelayo.

Ukuguqulwa nokuthuthukiswa kobuchwepheshe bezinto;ukuthuthukiswa okujwayelekile: kubonakala kakhulu kulezi zici ezilandelayo.

(1) Inqubo yokuncibilikisa: ukuncibilika kwevacuum.

(2) Ukwenyuswa kokulawulwa kokulandela umkhondo wezinto ezisele eziyingozi: ukusuka ku-5 kuye ku-12.

(3) Izinkomba ezibalulekile zomoya-mpilo, okuqukethwe kwe-titanium, nendlela yokulawula ukufakwa kwe-DS noma ukufinyelela izinga elithuthukile lamazwe ngamazwe.

(4) Ukuthuthukiswa okuphawulekayo kokufana: Ukuhlukaniswa kwezingxenye eziyinhloko kuthuthukisa kakhulu ukusetshenziswa kwenqubo yokupholisa elawulwayo nokulawulwayo, ukulawula izinga lokushisa lokugoqa kanye nendlela yokupholisa, ukuqaphela ukucwengwa okuphindwe kabili (ukuhlanza okusanhlamvu kwe-austenite nezinhlayiya ze-carbide), nokuthuthukisa izinga lenethiwekhi ye-carbide.

(5) Izinga elifanelekile lemicu ye-carbide lithuthukisiwe kakhulu: ukushisa okuphezulu kokusakaza kulawulwa, isilinganiso sokugoqa siyanda, futhi isikhathi sokukhipha ukushisa kokushisa okuphezulu siqinisekisiwe.

(6) Ukuvumelana okuthuthukisiwe kwekhwalithi yensimbi enensimbi: Izinga lokuphasa lokushisisa kwekhwalithi yensimbi lithuthukiswe kakhulu.

Ukwakha ukuguqulwa kwe-automation:

1. Ukuganga ngesivinini esikhulu.Ukushisa okuzenzakalelayo, ukusika okuzenzakalelayo, ukudluliswa okuzenzakalelayo nge-manipulator, ukwakheka okuzenzakalelayo, ukubhoboza okuzenzakalelayo nokuhlukanisa, ukubona ukubumbana okusheshayo, ukusheshisa izikhathi ezingu-180/min, kulungele ukwakhiwa kwenani elikhulu lama-bearings amancane naphakathi kanye nezingxenye zezimoto: izinzuzo zokuphakama okuphezulu. -inqubo yokubumba isivinini ibonakala Kulezi zici ezilandelayo.

1) Isebenza kahle.Izinga eliphakeme lokuzenzakalelayo nokusebenza kahle kokukhiqiza okuphezulu.

2) Ikhwalithi ephezulu.Ama-Forging anokunemba okuphezulu komshini, imvume encane yokwenza imishini, kanye nokumosha okuncane kwezinto zokusetshenziswa;ama-forging anekhwalithi enhle yangaphakathi futhi ukusatshalaliswa okuhlelekile kulungele ukuthuthukisa ukuqina komthelela nokumelana nokugqokwa, futhi ukuphila okuthwalayo kungaba ngaphezu kokuphindwe kabili.

I-3) Ukujikijela okuzenzakalelayo ekhanda nomsila: susa indawo eyimpumputhe bese uqeda ama-burrs wokuhlola ibha.

4) Ukonga amandla.Uma kuqhathaniswa nokubumba okuvamile, kungonga amandla ngo-10% ~ 15%, yonge izinto ezingavuthiwe ngo-10% ~ 20%, futhi yonge imithombo yamanzi ngo-95%.

5) Ukuphepha.Yonke inqubo yokubumba iqedwa esimweni esivaliwe;inqubo yokukhiqiza kulula ukuyilawula, futhi akulula ukukhiqiza imifantu yokucisha amanzi, ukuxuba nokushiswa ngokweqile.

6) Ukuvikelwa kwemvelo.Ayikho imfucuza emithathu, indawo ezungezile ihlanzekile futhi umsindo ungaphansi kuka-80dB;amanzi okupholisa asetshenziswa ekujikelezweni okuvaliwe, ngokuyisisekelo ukufeza ukukhishwa kwe-zero.

2. I-Multi-station ehamba ugongolo.Ukusebenzisa imishini yokubumba eshisayo: qedela ukucindezelwa, ukwenza, ukuhlukanisa, ukubhoboza nezinye izinqubo kumishini efanayo, futhi ugongolo lokuhamba lusetshenziselwa ukudluliselwa phakathi kwezinqubo, ezifanele ukubunjwa okuphakathi nendawo: umjikelezo wokukhiqiza 10- 15 izikhathi/min.

3. Amarobhothi athatha indawo yabantu.Ngokwenqubo yokubumba, imishini yokunyathelisa eminingi ixhunyiwe: ukudluliswa komkhiqizo phakathi kwemishini yokunyathelisa kusebenzisa ukudluliswa kwerobhothi: kulungele ama-bearings aphakathi nendawo noma amakhulu noma i-gear blank forging: umjikelezo wokukhiqiza izikhathi ezingu-4-8/mino

4. Ama-manipulators esikhundleni sabantu.Vuselela uxhumo lokukhanga olukhona, sebenzisa ama-manipulators alula ukufaka esikhundleni abantu kwezinye iziteshi, ukusebenza okulula, ukutshalwa kwezimali okuphansi, futhi kulungele ukuguqulwa okuzenzakalelayo kwamabhizinisi amancane.